In plastic injection molding, rubber vulcanization, and extrusion processes, temperature stability of ±0.5°C is not a luxury, but the difference between a quality product and expensive scrap. Our industrial chillers provide surgical-grade thermal control to eliminate sink marks, warpage, and crystallization, while reducing cycle time by up to 18% through rapid mold cooling.
1.Injection Molding
Applicable products: Automotive parts (dashboards, bumpers), home appliance housings, medical equipment, daily necessities
Core requirements:
✅ ±0.5°C mold constant temperature → eliminate shrinkage marks and flow lines
✅ Rapid cooling → shorten cycle time
✅ Anti-plasticizer corrosion → (titanium tube heat exchanger)
2.Extrusion
Applicable products: Pipes/sheets/profiles, wire and cable sheaths, films, sealing strips
Core requirements:
✅ Precise roller temperature control (±0.5°C) → Ensure thickness uniformity
✅ High flow design (≥3m/s flow rate) → Prevent material carbon deposition
✅ Graphite pollution resistance (IP55 protection level)
2.Blow Molding
Applicable products: Plastic bottles, fuel tanks, hollow containers, automotive air ducts
Core requirements:
✅ Low-temperature chiller (-15°C) → Accelerate the crystallization of the parison
✅ Antifreeze circulation system → Adapt to low temperature environment
✅ Pressure fluctuation compensation → Keep the inflation ratio stable
4.Calendering:
Applicable products: Rubber tires, conveyor belts, PVC floors, waterproof rolls
Core requirements:
✅ Large temperature difference design (roller temperature difference ≤1°C) → Avoid surface ripples
✅ High temperature chiller (+90°C) → Cooperate with vulcanization process
✅ Anti-oil mist electrical system
Carbon footprint tracker proved 580 tons CO₂ reduction/year. Recycled titanium in heat exchangers got us tax credits under EU CBAM. Sustainability isn’t marketing fluff here.
Achieved PUE 1.15 by integrating their dry cooler with free cooling. EC fans cut noise to 68dB(A) – passed municipal audit 1000m from residential zone. Maintenance cost? 70% lower than evaporative towers.
Running 32°C mold temp ±0.3°C with Tekin’s chiller cut our ABS warpage scrap from 7% to 0.8%. Energy recovery pre-heats pellets – saving $18,000/month in Dongguan summer. Worth every penny.
±0.5°C quench air control eliminated 0.7% ‘dumbbell’ PET fibers. AI predicts spin finish temp drift – saving $360k/year on off-spec material.
Cooling acrylonitrile reactor at -5°C with Tekin chiller. Zero downtime in 18 months vs. replacing 316SS exchangers quarterly. Corrosion warranty backed real data.
ATEX-certified chiller on gas compressor stayed online during -35°C Siberian winter.
Great machine, arrived on time, and operates well.
· ±1°C (meets 90% of conventional applications)
· Need ±0.5°C? Optional upgraded chiller
· Need ±0.1°C? Optional upgraded chiller
· Basic requirements: 380V power supply (±10%)
Level cement foundation (bearing capacity ≥800kg/m²)
Cooling water pipeline (DN65 interface)
· Installation time:
Hanging the whole machine in place: 1 hour
Water and electricity connection debugging: 4 hours
· Standard model: +5°C to +35°C (ambient temperature ≤ 43°C)
· High temperature response: 85% cooling capacity retention at 43°C (better than the industry average of 75%)
⚠️ Tip: For environments above 43°C, we recommend that you choose a water-cooled chiller
· Free warranty: compressor/circuit board failure
· Cost charges:
Scale blockage (not cleaned regularly)
Rat bite circuit (no protective cover installed)
Voltage instability leading to board burnout (no voltage regulator installed)
Machine damage caused by human factors or force majeure environmental factors
Name: Tekin Cooling Co., Ltd
WhatsApp/phone: +8618875909946
WhatsApp/phone: +8618823849501
Email: info@tekincooling.com