Mechanical industries

In the field of mechanical processing, the thermal stability of equipment and processes directly determines product accuracy, surface quality and production efficiency. Industrial chillers have become indispensable supporting equipment in the modern intelligent manufacturing system through precise temperature control and efficient heat dissipation, injecting “coolness” into key process links.

Temperature control of high-precision CNC machine tools

Continuous friction and heating of high-speed spindles, ball screws, and electric spindles will cause thermal deformation (micron-level offset), affecting processing accuracy (such as precision molds and aviation parts).
Chillers circulate cooling for spindle units, hydraulic oil tanks, and electric control cabinets to suppress thermal expansion and ensure that machine tools continue to operate at an accuracy of ±0.005mm.

Metal cutting coolant constant temperature

Cutting fluid temperature fluctuations in machining centers (>±2℃) will lead to:
✓ Tool life shortened by more than 30% (high temperature accelerates wear)
✓ Workpiece size drift (thermal expansion and contraction)
✓ Surface roughness deteriorates
The chiller maintains the cutting fluid at a constant temperature of 20-25℃, improves tool durability, and stabilizes processing quality.

Heat dissipation of core components of laser equipment

Fiber laser, CO₂ laser cutting machine/welding machine resonator, optical lens, QBH joints need forced cooling:
✓ When the laser power is >3kW, the output energy decays by 1.5% for every 1℃ increase
✓ Overheating of the lens will cause beam distortion or even bursting
The chiller (±0.1℃ professional customization with high precision) ensures stable output of laser energy and avoids equipment downtime losses.

Why is it a rigid demand for mechanical manufacturing?

Industrial Chillers are invisible levers for precision manufacturing:Precision guardian: eliminates thermal deformation and allows machine tools to "always work calmly";
Cost cutter: extends tool/mold/laser life and reduces unit cost;
Efficiency accelerator: shortens die-casting/injection molding cycle and increases production capacity by 20%+;
Equipment safety bolt: prevents major losses such as hydraulic failure and laser downtime.

The core demands of the mechanical industry for chillers

Pollution resistance: The plate heat exchanger is designed to prevent rust and deal with cutting fluid oil and metal dust environments.

Industrial reliability: IP65/IP55(customized) protection level, stable operation in a high temperature environment of 50℃ (such as a foundry workshop).

Energy efficiency ratio optimization: variable frequency drive technology, saving more than 40% energy under low load conditions.

Modular expansion: Supports parallel cooling of multiple devices to meet the needs of production line expansion.

mechanical plastic chemical food bewery anodizing and plating chillers industrial fermented optical coating Laser Pharmaceuticals Thermal Spraying waterjet cutting chiller

Customer Testimonials

Achieved PUE 1.15 by integrating their dry cooler with free cooling. EC fans cut noise to 68dB(A) – passed municipal audit 1000m from residential zone. Maintenance cost? 70% lower than evaporative towers.

Michael Thorne, Facility Manager

Running 32°C mold temp ±0.3°C with Tekin’s chiller cut our ABS warpage scrap from 7% to 0.8%. Energy recovery pre-heats pellets – saving $18,000/month in Dongguan summer. Worth every penny.

Jason Liu, Production Director

ATEX-certified chiller on gas compressor stayed online during -35°C Siberian winter.

Ivan Volkov, Chief Engineer

Cooling acrylonitrile reactor at -5°C with Tekin chiller. Zero downtime in 18 months vs. replacing 316SS exchangers quarterly. Corrosion warranty backed real data.

Dr. Elena Petrova

±0.5°C quench air control eliminated 0.7% ‘dumbbell’ PET fibers. AI predicts spin finish temp drift – saving $360k/year on off-spec material.

Rajiv Mehta, Technical Head

Quality is very good, excellent value for money.

M***n

Carbon footprint tracker proved 580 tons CO₂ reduction/year. Recycled titanium in heat exchangers got us tax credits under EU CBAM. Sustainability isn’t marketing fluff here.

Sophia Müller, Sustainability Officer

FAQ

Can the temperature control accuracy meet the requirements of injection molding/laser cutting?

· ±1°C (meets 90% of conventional applications)
· Need ±0.5°C? Optional upgraded chiller
· Need ±0.1°C? Optional upgraded chiller

What do I need to prepare for installation? How long does it take to complete?

· Basic requirements: 380V power supply (±10%)
Level cement foundation (bearing capacity ≥800kg/m²)
Cooling water pipeline (DN65 interface)
· Installation time:
Hanging the whole machine in place: 1 hour
Water and electricity connection debugging: 4 hours

What is the minimum water outlet temperature of the chiller? Does high temperature environment affect refrigeration?

· Standard model: +5°C to +35°C (ambient temperature ≤ 43°C)
· High temperature response: 85% cooling capacity retention at 43°C (better than the industry average of 75%)
⚠️ Tip: For environments above 43°C, we recommend that you choose a water-cooled chiller

What situations will be charged during the warranty period?

· Free warranty: compressor/circuit board failure
· Cost charges:
Scale blockage (not cleaned regularly)
Rat bite circuit (no protective cover installed)
Voltage instability leading to board burnout (no voltage regulator installed)
Machine damage caused by human factors or force majeure environmental factors